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The vortex separation method is used to remove heavy density particles, dust particles or particulates, and hazardous contaminants from air, gas, or liquid streams using a cyclone separator, also known as a water scrubber. It is made up of a conical or cylindrical container that is connected to a high-speed rotating air flow for particle separation. It collects and generates dust in the dust collection bin, which is located at the bottom, using a centrifugal mechanism.
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A high speed rotating (air)flow is established within a cylindrical or conical container called a cyclone.
Air flows in a helical pattern, beginning at the top (wide end) of the cyclone and ending at the bottom (narrow) end before exiting the cyclone in a straight stream through the center of the cyclone and out the top.
Larger (denser) particles in the rotating stream have too much inertia to follow the tight curve of the stream, and thus strike the outside wall, then fall to the bottom of the cyclone where they can be removed.
In a conical system, as the rotating flow moves towards the narrow end of the cyclone, the rotational radius of the stream is reduced, thus separating smaller and smaller particles.
The cyclone geometry, together with volumetric flow rate, defines the cut point of the cyclone.
This is the size of particle that will be removed from the stream with a 50% efficiency. Particles larger than the cut point will be removed with a greater efficiency, and smaller particles with a lower efficiency as they separate with more difficulty or can be subject to re-entrainment when the air vortex reverses direction to move in direction of the outlet.